TY - GEN
T1 - Hypocycloid gear mechanism versus slider-crank mechanism in engines
AU - ElBahloul, Mostafa A.
AU - Aziz, ELsayed S.
AU - Chassapis, Constantin
N1 - Publisher Copyright:
Copyright © 2019 ASME.
PY - 2019
Y1 - 2019
N2 - This effort investigates the feasibility of using the Hypocycloid Gear Mechanism (HGM) as an alternative to the conventional slider-crank mechanism for Internal Combustion Engine (ICE) applications. Engines incorporating the conventional slider-crank mechanism are subjected to high frictional power losses mainly due to the piston-rod assembly and the associated complex motion of the connecting rod. The unique HGM engine provides the means for the piston-rod assembly to reciprocate in a straight-line motion along the cylinder axis, thus eliminating the piston side-thrusting into the cylinder wall. To analyze the performance advantages of the HGM engine, a Matlab/Simulink model is developed for the simulation of a single-cylinder HGM engine from the throttle to the crankshaft output. The model integrates several sub-models for combustion, gas flow, heat transfer, and friction power loss of the internal gear train meshes, rolling bearings, and sliding bearings. The design of the planetary crank gearing system to satisfy the design specifications of ICE, has been derived using standard design procedures provided by AGMA. Calculated efficiency and power diagrams are plotted and compared with the performance of conventional engines in the literature. The results show that the HGM can satisfy modern ICE design requirements, achieve better engine performance characteristics, and minimize the frictional power losses. The HGM engine achieved lower frictional power losses by an average 33% of the conventional engine losses while its mechanical efficiency is enhanced by up to +24% with respect to the conventional engine.
AB - This effort investigates the feasibility of using the Hypocycloid Gear Mechanism (HGM) as an alternative to the conventional slider-crank mechanism for Internal Combustion Engine (ICE) applications. Engines incorporating the conventional slider-crank mechanism are subjected to high frictional power losses mainly due to the piston-rod assembly and the associated complex motion of the connecting rod. The unique HGM engine provides the means for the piston-rod assembly to reciprocate in a straight-line motion along the cylinder axis, thus eliminating the piston side-thrusting into the cylinder wall. To analyze the performance advantages of the HGM engine, a Matlab/Simulink model is developed for the simulation of a single-cylinder HGM engine from the throttle to the crankshaft output. The model integrates several sub-models for combustion, gas flow, heat transfer, and friction power loss of the internal gear train meshes, rolling bearings, and sliding bearings. The design of the planetary crank gearing system to satisfy the design specifications of ICE, has been derived using standard design procedures provided by AGMA. Calculated efficiency and power diagrams are plotted and compared with the performance of conventional engines in the literature. The results show that the HGM can satisfy modern ICE design requirements, achieve better engine performance characteristics, and minimize the frictional power losses. The HGM engine achieved lower frictional power losses by an average 33% of the conventional engine losses while its mechanical efficiency is enhanced by up to +24% with respect to the conventional engine.
KW - Frictional losses
KW - Hypocycloid gear mechanism
KW - Internal combustion engines
KW - Mechanical efficiency
KW - Planetary gears
UR - http://www.scopus.com/inward/record.url?scp=85076443077&partnerID=8YFLogxK
UR - http://www.scopus.com/inward/citedby.url?scp=85076443077&partnerID=8YFLogxK
U2 - 10.1115/DETC2019-97802
DO - 10.1115/DETC2019-97802
M3 - Conference contribution
AN - SCOPUS:85076443077
T3 - Proceedings of the ASME Design Engineering Technical Conference
BT - 2019 International Power Transmission and Gearing Conference
T2 - ASME 2019 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, IDETC-CIE 2019
Y2 - 18 August 2019 through 21 August 2019
ER -